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Brake light switch option.

 
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jwh f-100



Joined: 11 Jun 2007
Posts: 1619
Location: Equinunk, PA
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PostPosted: July 21, 2008, 8:44 am    Post subject: Brake light switch option. Reply with quote

Here is one more option for a pedal activated brake switch.

Other than approximate measurements of the steel needed to build the bracket I think it is probably best to not try and give exact step by step, where to drill, where to bend, ect. ect. I would suggest make your bends first then by holding the bracket on the truck mark where the switch and mounting hole needs to be.

Here is a basic diagram


The bracket.


Installed... View from the fuel pedal side.


View from the clutch side.

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DV65CustomCab



Joined: 18 Jul 2006
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Location: Elizabethtown, PA
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PostPosted: July 21, 2008, 9:57 am    Post subject: Reply with quote

My only criticism of the design (and I like it) is that the bracket could pivot when the brake pedal is released. If the bracket could be bent in such a way it sits in the 'flange' of the pedal bracket that would be prevented.

Now, if the pedal switch is adjusted correctly for a light touch to the pedal and the bolt is snug it probably wouldn't ever do that, but in the interest of perfecting the design that's what I'd probably do.
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jwh f-100



Joined: 11 Jun 2007
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PostPosted: July 21, 2008, 10:14 am    Post subject: Reply with quote

DV65CustomCab wrote:
My only criticism of the design (and I like it) is that the bracket could pivot when the brake pedal is released. If the bracket could be bent in such a way it sits in the 'flange' of the pedal bracket that would be prevented.

Now, if the pedal switch is adjusted correctly for a light touch to the pedal and the bolt is snug it probably wouldn't ever do that, but in the interest of perfecting the design that's what I'd probably do.


Very good point and thank you for adding.. I wish I had thought of that. I would have dropped it down against the lip or possibly made the top part long enough for two bolts. Install one, adjusted as needed and then "nail down" with a second bolt.
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ICEMAN6166



Joined: 11 Jul 2006
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Location: lost in the woods,stuck in 1966
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PostPosted: July 21, 2008, 2:29 pm    Post subject: Reply with quote

i did not even use a bracket, i took out the rubber bump stop under the dash that the pedal arm contacts and put the switch in the hole. (61-64 cab and 65-66 bigger trucks and 4x4).
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Greg D



Joined: 13 Sep 2006
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PostPosted: July 21, 2008, 5:16 pm    Post subject: Reply with quote

ICEMAN6166 wrote:
i did not even use a bracket, i took out the rubber bump stop under the dash that the pedal arm contacts and put the switch in the hole. (61-64 cab and 65-66 bigger trucks and 4x4).

I did that on my 66 short too. A simple pop rivet would solve the issue of it possibly moving.
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jwh f-100



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PostPosted: July 21, 2008, 6:32 pm    Post subject: Reply with quote

Greg D wrote:
A simple pop rivet would solve the issue of it possibly moving.


Another good thought.

I am confident it will not move. The bolt I used is a "grip flange" bolt. It is tightened to the point the bolt would actually need to tighten for the braket to turn. The bolt is from a alternator adjustment arm.
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Lowell



Joined: 21 Aug 2006
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PostPosted: July 25, 2008, 7:42 pm    Post subject: Reply with quote

I made a bracket very similar to that one , only i drilled two small holes just to the left of the big bolt in the photo, and fastened it with two small metal screws. you have to be sure and keep the screws short to keep from interfering with the moving parts behind.I used the same switch too.I had to measure ,cut and bend as i went to get it right.
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Blackwaterforge



Joined: 13 Mar 2008
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Location: Alabama
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PostPosted: May 18, 2009, 10:12 am    Post subject: Thanks! Reply with quote

Thanks for the replies! The electric switch may be the best option.
Ice I like your idea about using the existing hole where the rubber bumper is.

Dancing
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ICEMAN6166



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PostPosted: May 18, 2009, 11:34 am    Post subject: Reply with quote

i used regular size 1/2- 20 fine thread nuts,overkill by far ,but i dont think it will come loose.
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qwertyd10n



Joined: 13 Sep 2007
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PostPosted: October 29, 2009, 11:20 pm    Post subject: Reply with quote

ICEMAN6166 wrote:
i did not even use a bracket, i took out the rubber bump stop under the dash that the pedal arm contacts and put the switch in the hole. (61-64 cab and 65-66 bigger trucks and 4x4).


ICEMAN,

Any chance you have a picture of this setup?

I took a look under the dash on my '66 4x4 this evening and it seems the bump stop on my brake pedal is actually attached to the pedal bracket and moves with the pedal. It stops against the bracket that the clutch and brake pedals are all mounted to. Is this was you took out and replaced with the plunger style switch? Or did I misunderstand something?

Cheers,
Dion
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fmartin_gila



Joined: 21 Apr 2007
Posts: 940
Location: Globe, Az.

PostPosted: October 30, 2009, 7:16 am    Post subject: Reply with quote

I just made an "L" shaped bracket and hose-clamped the short leg to the steering column and a plunger type switch in the long leg which matched the pedal arm. Is slightly visible, but has worked perfectly for well over five years now and is really easy to accomplish.
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ICEMAN6166



Joined: 11 Jul 2006
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PostPosted: October 30, 2009, 11:05 am    Post subject: Reply with quote

qwertyd10n wrote:
ICEMAN6166 wrote:
i did not even use a bracket, i took out the rubber bump stop under the dash that the pedal arm contacts and put the switch in the hole. (61-64 cab and 65-66 bigger trucks and 4x4).


ICEMAN,

Any chance you have a picture of this setup?

I took a look under the dash on my '66 4x4 this evening and it seems the bump stop on my brake pedal is actually attached to the pedal bracket and moves with the pedal. It stops against the bracket that the clutch and brake pedals are all mounted to. Is this was you took out and replaced with the plunger style switch? Or did I misunderstand something?

Cheers,
Dion


sorry pic would not do you any good the early cab and f250 4x4 is different.
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Obsa



Joined: 19 Jul 2006
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PostPosted: October 30, 2009, 11:18 am    Post subject: Reply with quote

It has been a few years back, but I used a switch from a motorcycle. It was in my "junk" box so not sure what make it was from.
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